JCB is a name synonymously used with the backhoe loaders. These machines are preferred for their versatility in the urban engineering projects. Despite being heavy equipment, it can work in almost every type of environment including rough terrains and contemporary urban developments. With their easy maneuverability, they are widely used for different applications in small demolitions, construction, road paving, breaking asphalt, and landscaping. Due to these functionalities, JCB backhoe loaders hold the major share in India which can be roughly estimated at 80% of the total market.
The demands for aftermarket spare parts of these machines are equally high. But, finding the authentic high-quality parts can be intimidating. There are many ill-equipped factories churning out low-quality products at cheaper prices. Using these products can badly affect the overall performance of a backhoe loader. Therefore, you should look for the best manufacturer offering JCB parts online. Also, look for the following factors:
Availability of Latest Parts:
With the introduction of the latest JCB backhoe loaders for the Indian markets, the demands for these products are also moving higher. Hence, you should check the inventory of a manufacturer when looking for these parts. Prefer a company following the industry’s best standards for building the best JCB backhoe loader spare parts in its in-house facilities. See if their range of products includes JCB 3DX, JCB 4DX, and many other fast moving parts like hydraulic pumps, synchronizer assembly, and transmission pumps.
Reliability of the Manufacturer:
The manufacturer should be reliable in terms of quality and commitment. When a heavy machine like backhoe loader breaks down, it results in costly downtimes that can affect the productivity of your workforce. Therefore, look for a company having ample inventory of JCB parts online to ensure expedient services. The company should have a stringent quality control policy followed right from the stage of raw material procurement. With these genuine parts, you can extend the life of your backhoe loader by a few years instead of investing in a new machine.
Well-Equipped Manufacturing Unit:
This is very important if you are looking for the high-quality JCB backhoe parts. The company should have a well-equipped facility with every required machining capability and a team of expert engineers to look after the processes. The manufacturing practices along with available resources can largely affect your investment in these high-end construction machines. The parts manufactured in a state-of-the-art facility have the quality and precision required in the modern building projects. Also, such facilities hold the best accreditations and certifications from leading organizations like ISO and TUD SUV.
When you are searching for online JCB parts, you should lay your emphasis on preferring a trusted website where the complete information is given about the company. The prices should be competitive and the company should offer customization feature as well.
In the field of construction and many other industrial applications, JCB is the world’s leading manufacturer. After investing in this expensive equipment, you need to maintain it properly for effective operations. In this regard, you need to invest in the right spare parts for your equipment. Whether you are looking for backhoe parts, Loadall parts, excavator parts, JCB loader parts, and all other JCB parts, you should look for the best quality and dependability. When looking for JCB spares parts supplier, you should look for the following points:
1. The Wide Selection of Parts:
There are many complex parts that are needed for smooth running and operation of your machine. Therefore, you should find the supplier offering the best quality of spares that include axles, engines, gearboxes, oil seals, differential, and bushes. Their range of products should include the standardized products for the businesses. These products are designed using the latest technologies innovations. Continue reading How to Choose the Best JCB Spares Parts Suppliers?
With the tremendous growth in the population rate, the demand for construction has increased these days. To meet the shelter needs of the growing population, construction is taking place at a pacing rate. In the modern era of sophisticated technology, there have emerged various kinds of equipment which have made the construction processes quicker and more convenient as well. JCB is one such heavy machine which is used in various sectors too and has reduced loads of manual labour.
Earlier the main use of JCB was in the mining sector where mined ores were extracted to the transporting vehicle. Later when the construction started, the demand for it increased. Even for renovation works, older buildings have to be removed which is significantly done by JCB. The spare parts of the JCB are supplied by various dealers which are used for some or the other purposes. Each part has paramount benefit while its usage. Continue reading JCB Spare Parts: Know Its Types And Its Major Benefits
Robot Planetary Hub Carrier
A set of planetary gears, sun gear, annulus ring gear, annulus carrier as a unit is housed in planetary hub and closed by Wheel bearing carrier to form a single unit. The whole assembly is now ready for fitting Rear wheel. When there is a perfect blend of right material and accurate processing, the product become a high-tech one. This is exactly the case of planetary hub in Robot plant.
Spheroidal Graphite iron of 600/3 grade as per BS 2789 is selected to cast in induction furnace of our own plant ensuring the complete control. This grade is having much higher tensile strength coupled with optimum hardness and greater bearing property. Full machinery is done by the aid of CNC turning centre and VMC under the same roof making the product comparable to JCB original in all respect. There is a thrust pad made out of bearing steel of similar hardness is fitted in the bottom to counter the wearness due to regular engagement of drive shaft. This is a very critical JCB Part, many JCB Spare parts manufacturers produce very poor quality Planetary Hub. The same is explained in the next paragraph.
Local Planetary Hub Carrier
Planetary gears do not fit correctly with other gears resulting noisy, sticky and breakage of gears teeth.
Machining on ordinary lathe which does not guarantee dimensional accuracy leading to troublesome fitment and breakage. Mounting holes are drilled on ordinary drilling machine mismatching of hole location.
Sub-standard casting with full of impurities, blow holes, porosity; weak and brittle. Breaks while working. Therefore one should always go for only Robot brand JCB Spare Parts, as Robot is the only JCB Spare Parts Manufacturer who manufactures high quality JCB Spare Parts.
The utmost preference and desire of a JCB machine owner anywhere around the globe is to get an easy, affordable and high quality procurement of wear parts in no time, but this desire mostly costs users a fortune with a bunch of fake promises made by the local spare parts traders in India which claim to be manufacturers of those parts and in reality this all is a set up and cheap quality spare parts are often imported from china or sourced from some local Indian market or factories manufacturing those parts with no technical expertise. These local traders are exploiting the replacement part market which is now possible due to the immense globalisation and wide reach to the internet and this benefits greedy traders to make false acquisitions on the internet which in turn creates difficulties to a machine owner as the life of the replacement part is minimal and kills it because of the cheap quality.
These traders are now making attractive websites and putting up false information about their companies through the help of website developers and get their company websites on top of any search engines page. All these fraudulent techniques are now easy to acquire by paying a little amount of money to the developers by a new website search optimisation platform called Search engine optimisation. This new method of getting the websites ranked on top works when a trader hires a developer and carries out certain amendments to the search engine and get some search keyword defined i.e if any potential buyer opens google and enter JCB spare parts manufacturers then these traders come on top of the search result as they have this search keyword defined.
JCB is an expensive machine which could turn into being a piece of scrap in almost no time if the machine’s maintenance is not kept on point. Apart from uptop and timely maintenance of your machine it also needs quality JCB parts or the next best alternative of O.E quality replacement parts just like your body need nutrients rich diet. All these above scenarios leaves the machine owner with just two choices which are to get Genuine jcb spares which are priced exorbitantly high or to go for the aftermarket JCB parts and ultimately in most cases the second choice of buying aftermarket replacement does more harm to the machine in several ways because of the cheap quality.
As genuine JCB spare parts are designed to work in perfect harmony with your machine for optimum performance and durability and when you talk about the JCB aftermarket parts manufacturer in India ‘Robot’ Is the brand which is highly recognized and matches the highest global precision standards, unbeatable technical expertise for spare part manufacturing and several accreditation of international standards. This brand is highly recognized around the globe and is a high volume JCB and excavator parts supplier for large companies in more than 30 countries. The manufacturing takes place in two state of the art factories with a third plant coming up and rounded with a strict quality control policy and inspections.
A machine is like an investment for an owner which generates revenues and cash-flows for the business to keep on going and reaching break evens and if that investment is not in proper condition thats when the business from top to bottom real quick. ‘Robot’ brand JCB parts are manufactured by giving first priority to all these concerns and well being of everyone, also ensuring that the part is durable and increases the life of your machine with avoidable down time. Factory visits are encouraged unlike any other local trader on the internet to fool people. This guarantees maximum customer satisfaction and they witness a whole new level of engineering.
Hence by making an effort to buy good quality JCB spare parts by the best supplier you unknowingly profit your business and ensure longevity of the machine.
JCB is the most popular backhoe loader in the Indian market. Since its entry into the Indian Market, JCB has become synonym with backhoe loader, just as Canter had become synonym with light weight commercial truck. Whatsoever be the backhoe loader people in India refer to it as JCB. JCB commands 80% market share in the backhoe loader segment, although Case is rapidly catching up with JCB because of its local “Kirloskar Engine” and availability of aftermarket parts. Aftermarket parts are key to success of any earthmoving machinery. Lack of availability of aftermarket parts is the reason for the failure of backhoe loader like Terex, Escorts, TATA JD etc. The greatest advantage of owning a JCB backhoe loader is the easy availability of aftermarket spare parts.
As a owner of JCB backhoe loader it is sure that after 2 or 3 years of its functioning my JCB’s wear and tear parts will start asking for replacement and in 5 to 7 years of time its critical components will start requiring replacement. Now I have two choices either to go to JCB and get my machine serviced or go to a local mechanic and get it serviced with aftermarket JCB parts. The later will save me good amount of money and will make running my JCB a more economical affair. There are several aftermarket parts brand in the market and one needs to choose very wisely on which brand of JCB part one has to use. Several brands sell very poor quality JCB parts that will seem to be very cheap initially but will prove to be very costly due to frequent replacements and failures. Poor quality aftermarket parts can reduce the life of your JCB considerably. Choosing a good JCB aftermarket part can save you up to 50% in the cost of repairing.
I always prefer Robot brand JCB parts as the quality of Robot parts are outstanding. They offer O.E standard parts that are said to be manufactured in the state of art manufacturing facility.
In my opinion aftermarket JCB parts are a good deal. With them you can reduce the life cycle cost of your JCB and make more profit out of your JCB.
A JCB backhoe loader has uniqueness to itself. It does not have a normal gear box just like your car or other heavy vehicle. It has a automatic transmission. To a automatic transmission two parts are every critical to it, one is a torque convertor and another is a transmission pump ( more commonly called as a charging pump).
A charging pump can be referred to as a heart of automatic transmission. It creates required pressure of transmission fluid to help the transmission function. An transmission pump is basically a gear pump. It contains two set of gears. The inner gear is rotated by the torque convertor. The second gear is mated with the inner gear, upon rotation of inner gear it rotates the outer gear. By rotation of gears the suck the oil from one chamber and pump them out through the other chamber.
The high pressure oil by transmission pump is used to function valves in the valve body and to apply clutch plates and bands. Common problems with the transmission pumps include:
a.) Assembly mistakes by the manufacturer or illiterate mechanic
b.) Worn out gasket so wrong size gasket
c.) Worn out gears
d.) Worn out tolerances between the inner gear and outer gear
e.) Worn out tolerances at the front and back of the pump.
A Charging Pump is essentially a gear pump, just like the Hydraulic Pump. Just as hydraulic pump pumps hydraulic oil throughout the machine, a Charging Pump pumps transmission oil from torque convertor to the transmission unit. Since a Charging Pump has to pump fairly less amount of oil to a fairly less distance at fairly less pressure, therefore it is very small in size. Proper fitment of charging pump is very much important for its functioning, a lot many times mechanics while fitting the pump disassembles and while reassembling it they put gears on the wrong side as a result the pump does not function well and does not provide the required pressure.
This results in the customer suffering. One should always visit only trained mechanics for the fitment of charging pump. Once should always take care that the teeth of Charging Pump and Torque Convertor mates properly , because if the teeth do not mate properly both Charging Pump and Torque Convertor can get damaged, resulting in huge looses for the customer.
While replacing a charging pump one can go either for a JCB genuine pump or for a aftermarket pump. While buying a aftermarket pump one should go for Robot brand pump. Robot is the only JCB parts manufacturer which manufacturers transmission pump on high precision CNC machines and all the transmission pumps are checked for quality. While buying for JCB spare parts one should take utmost care to use only high quality JCB parts.
Just as a human heart a pump blood throughout our body and ensures that our body is functioning, in the same way a hydraulic pump in a JCB machine pumps hydraulic oil throughout the machine so that it can carry out its tasks. A JCB is a hydraulic machine and needs instant high pressure of hydraulic oil at slight movement of lever to carry put tasks. This need of hydraulic oil pressure is provided by a double flow gear pump. Just like other JCB Parts a hydraulic pump wears out with time. Due to wearing out the pressure provided by the pump drops significantly. Now the need arises to replace the pump. If you choose to go for a costly original pump replacement by JCB then you need not worry for anything. But if you choose for a JCB aftermarket hydraulic pump then you need to remember few points in your mind before replacing the pump so as not to damage your costly brand new pump and then blame the manufacturer uselessly. The points are as follows:
- 1. Flush out all the old hydraulic oil and clean the complete hydraulic system.
- 2. Replace all the hydraulic filters with brand new filters, use only JCB genuine filters or Robot brand filters only.
- 3. Replace the MRV, use only JCB genuine MRV or Robot brand MRV.
- 4. Fill only 32 grade hydraulic oil of reputed brand like Robot, JCB, Vaolvoline, Castrol etc.
- 5. Clean steering unit completely.
- 6. Get the pump installed by a experienced mechanic only.
If any of the point is not followed, it will damage the pump permanently and you might be thinking that the manufacturer provided you a poor quality pump, whereas the fault was in your stars.
Let me explain you these points. If hydraulic system is not cleaned properly it might have particles in the system which will damage the pump body and pressure plates resulting in pressure drop. If the MRV is changed, the damaged poppet valve of the old MRV will not function properly and will result in back pressure, this back pressure on the pump will wear out the pump body and damage the gears. If the filters are not changed the chocked and contaminated filters will not provide oil to the pump as a result the pump as a result the pump will get hot and will “seize”. Using oil of grade thicker than 32 grade will be too thick for the pump and will damage the body of the pump.
So in order to prevent damage to your pump and enhance its life one should always follow these points strictly.
ROBOT DIFFERENTIAL CASING
Differential casing is the protective housing for 1 set of child parts constituting gear (6 nos), trunnion pin (2 nos) and thrust washer (6 nos).
This is a high-tech item in all respect with regard to material, dimensions and contours.
Entire Casting and machining of differential casing are done in our own plant. The state-of-the-art plant is equipped with modern facilities for producing sound castings by machine moulding. The material for casting is Spheroidal Graphite iron of grade 450/15 of BS 2789, the most desirable material for this application. The property of ductility with excellent tensile strength make the product world class. Machining is another extremely important area as all dimensions are very critical for fitment and function. For achieving the accurate dimensions, machining is done on CNC turning centre and on VMC.
After finishing the complete operations, every piece is tested with its original child parts to ensure that this part functions smoothly. Use only Robot Brand Earthmover Spare parts to avoid tension.
LOCAL DIFFERENTIAL CASING
Machining is done on ordinary lathe, mounting holes made on drill machine.
Effect: Correct sizes cannot be maintained-assembling is problematic, child parts do not sit properly. Ultimately does not work. Sub-standard castings used. No grade is observed, full of blow holes/porosity, low strength and hardness. Results: Breakage, faster wear and tear, leakage.
Robot is the JCB parts manufacturer in the world which can give you peace of mind.
Piston rod is the most vital part of ram assembly. It is used to activate any function of a machine by reciprocating its movement to and fro by means of pressure exerted by hydraulic fluid.
Piston rod constitutes a rod and an eye. As the piston rod has to work at arduous conditions, rod must not show any sign of deflection, breakage or fatigue. This philosophy is meticulously applied in the selection of raw material and the whole manufacturing process. Material as per EN series of British Standard 970 is used for rod contributing excellent strength and is purchased from the India’s leading steel manufacturer. Rod is machined on CNC Turning Centre. Other part is eye to achieve the optimum strength, forged eye is used.
After machining of eye to the correct dimension, eye is fixed to the rod by induction heating for absolute holding. To cement the holding further, the joint is welded by means of MIG welding machine so that eye will remain an integral part of the unit. Rod is then induction hardened and O.D ground for hard chrome-plating. Hard chrome-plated rod is finished by fine grinding and polished to mirror finish. The hardness of the coating is extremely high so that the surface of rod becomes resistant to scratch/dent throughout its use. Rod cannot yield to buckling due to its strong structure as the rod is already induction hardened. As a whole it is another technological perfection from Robot brand.
LOCAL PISTON ROD
Does not work properly, rod gets bent, broken, eye breaks out.
Eye out of porous casting causing heavy blow holes, cracks and breakage is the result Machinery incorrectly on conventional lathe leads to erratic fitment with other parts – resulting in functional failure.
Bogus raw material used for rod, without induction hardening, no hard chrome-plating done – leads to buckling, breakage, damage to mating components. No other JCB Spare Parts Supplier and manufactures parts with such perfection. Trust no other than Robot for your Backhoe Loader Parts.